This position is responsible for the PCT portions of maintenance troubleshooting and upgrades of site assets and the preparation and execution of the Electrical (I&E) portion of the Covestro capital and infrastructure projects. This position does the planning and coordination of PCT/Electrical engineering and design of new facilities and renovations of existing facilities. It assists in developing standards for PCT technology to be used. Typically, this position is directly involved with scope development for projects, review and approval during project execution, startup and optimization.
Accoun/responsible for PCT operation and Reliability.
Responsible for ensuring shutdown and turn-around scope align with the asset management strategy for the unit and best known engineering practices.
Accoun to maintain the as-built plant documentation in his/her area including critical equipment, Power and control, instrument & safety PM/PdM compliance documentation, as well as control system configuration.
Perform trouble-shooting, failure analysis, and defect elimination on PCT failures as well as Lead Root Cause Failure Analysis on incidents.
Provide technical direction to PCT Technicians/PCT Designers and electrical contractor.
Accoun/responsible for PCT troubleshooting, Loop tuning and monitoring, process control optimization, and power systems reliability
Accoun/responsible for the configuration of DCS/ HMI / PLC / Programmable Devices.
Provide technical assistance for monitoring process conditions and identifying process control improvement opportunities
Participate in Root Cause Failure Analysis on PCT failures and participate in Unit HAZOPS and FMEAs.
Accoun for controlling and updating unit PCT documentation.
Accoun for instrumentation and electrical project costs and schedules.
Accoun for operational success of projects.
Responsible for Engineering support for Plant Packaging, Pre-mix area and Dust collection systems.
Responsible for specifications for new motor starters and soft starts and Variable frequency Drives.
Responsible to manage all Site control upgrade projects.
Partner with C-TEC and Allen-Bradley to manage PLC training for Maintenance technicians.
Bachelor of Science in Electrical/Electronic Engineering and a minimum of 6 years of experience in a manufacturing setting
OR Master of Science in Electrical/Electronic Engineering and a minimum of 4 years of experience in a manufacturing setting
Strong interpersonal, leadership, and communication skills, written and verbal. Good communication and presentation skills. Ability to communicate with all levels of organizations internally and externally
Effective project management and organizational skills
Electrical/Power systems, instrumentation and control systems knowledge
Ability to develop strategic plans to ensure future capability and compliance
Strong troubleshooting skills and good knowledge of RCA/DE/FMEA methodologies.
Ability to understand and communicate complex technical issues and ability to communicate complex topics
Excellent working knowledge of a wide range of standards and regulations, including Corporate Engineering Standards and OSHA regulations
Maintenance experience, project organization and cost control capabilities
Working knowledge of Allen-Bradley PLCs with capabilities to configure and program these controllers
Knowledge of MSSQL
Knowledge of Network Configuration
Experience with Lean Six Sigma, Green Belt preferred
Experience in polymer compounding/extrusion
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